Smooth Out Uneven Joints In A Raised Panel Door

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Smooth out uneven joints in a raised panel door.

If you can t get a wedge out with small needle nose pliers or a thin blade try this technique. Forcing an ill fitting raised panel door together is a great way to insure its failure in the near future. Create an account. This is usually the most time consuming tedious part of the project.

Smooth out chipped paint and imperfections from previous paint jobs. Do you know of a procedure for removing a panel from the rails and stiles of a standard raised panel cabinet door constructed with cope and stick joinery in order to replace it with a. Apply top n bond to this section and smooth out the material with a straight edge trowel. Either way there are always ways to make the sanding process faster and less painful.

After the glue sets pry the wedge out with a claw hammer or nail puller. Size the rail and stile frame to fit the door opening and then size the raised panel to fit that frame. You can also apply a pure vinyl sealer to the joints before applying the basecoat the vinyl is durable and flexible which helps compensate for the shifting of the door assuming the doors aren t poorly assembled and won t shift like crazy. But if he received raised panel doors that have roughly joined edges cross grain scratches poorly machined profiles uneven joints glue spots i know because this happens in my shop unfortunately it can take up to an hour per door.

This will roughen the surface a little and allow the primer to adhere better. If you intend to strengthen the cope and stick joints with loose tenons or dowels cut the mortises after routing the profiles. Removing a raised panel and saving the frame november 2 2010 by reader submitted filed under blog cabinet making skill building woodworking q a. The sets are comprised of two router bits that are matched to produce an exact fit between the sticking profile and cope.

Stile and rail router bits are available in a variety of designs and configurations. When satisfied with the fit apply a thin coat of glue to the rail ends and the corresponding area on the stiles. Tape off an area around the repair that will allow the raised section to be adequately leveled off and feather edged. This step will also ensure a neat and clean transition area when it s time to remove the tape.

Sand the door smooth. Start with a light sandpaper or a sanding sponge 180 or 220 grit. Masonite smooth flush hardwood hollow core birch veneer composite interior door slab 92 93 140 18. Sign in manage your account.

The fit between the rails and stiles should be very close meaning the amount of glue needed will be small. Stile and rail router bits.